Copy Rights To All Content

Combustion Upgrades, Repairs, and Modernization

As your long-term partner, we understand that your combustion system wears over time and may lose its ability to produce a consistent air-to-fuel ratio due to old parts. This can lead to high maintenance costs, wasted fuel, unnecessary bills, and a constant search for ways to increase revenue while reducing expenses. With our accredited professional team, EMC Combustion offers comprehensive upgrade and repair services to revitalize your existing system, ensuring it operates at peak efficiency and reliability. Our expert technicians will assess your current system and provide a customized solution tailored to your needs. This includes addressing malfunctions that lead to production loss, obsolete parts, insufficient heating, and more, making your system feel like new after the treatment it receives.

What to Expect

  1. Problem Investigation

    • We begin with a site visit to discuss the following issues with the technical manager:
      • Faults leading to production loss
      • Obsolete parts
      • Fuel supply adjustment
      • Potential for further exploitation of the combustion plant

  2. Combustion System Assessment and Diagnosis

    • Combustion system components
    • Fuel type and quality
    • Burner design and condition
    • Ignition system
    • Air-fuel ratio

  3. Operating Conditions

    • Temperature and pressure
    • Excess air levels
    • Combustion chamber conditions
    • Production requirements

  4. Emissions

    • CO, CO2, NOx, SOx, particulate matter
    • Emissions regulations and compliance

  5. Efficiency and Performance

    • Heat transfer and energy conversion
    • Fuel consumption and energy costs
    • Power output and capacity

  6. Maintenance and Repair History

    • Recent maintenance and repairs
    • Component replacement and upgrades

  7. Visual Inspections

    • Signs of wear, damage, or corrosion
    • Proper installation and assembly

  8. Instrumentation and Controls

    • Functionality and accuracy of sensors and transmitters
    • Control system logic and programming

  9. Fuel and Airflow

    • Fuel flow rate and pressure
    • Air flow and combustion air requirements

  10. Combustion Chamber and Heat Exchanger

    • Condition and cleanliness of the pre-combustion chamber
    • Heat exchanger performance and fouling

  11. Chimneys

    • Condition and cleanliness
    • Full chimney inspection

  12. Data Analysis

    • Review data from sensors, logs, and maintenance records.
    • Analyze trends and patterns to identify potential issues.

  13. EMC Performa

    • Our technical team collects and gathers all your data after inspection.
    • EMC Combustion performs a comprehensive review to identify critical areas and provide long-term suggestions for optimizing your operation.

EMC Combustion Commitment

With our commitment to quality and customer satisfaction, we ensure that your installation not only becomes operational but also performs optimally and meets your expectations and requirements.

Contact Us

Contact us today to learn more about how we can help you commission your combustion system or burner installation.

Additional Services

Our services also include:

Copy Rights To All Content