Flare Systems
Flare tips
Whether you need a new design, replacement or refurbishment of flare tips or other manufacturing equipment done, EMC Combustion is at your service, We deliver the highest quality parts engineerded to be effective and long lasting in the field..
We are able to replace or refurbishment on all types of flare tips including :
- Utility flares (standard flares)
- Steam assisted flares
- Air assisted flares
- Enclosed flares
- Pit flares
- Ground flares
Unassisted
Unassisted/ non assisted flaring equipment
Utility (standard flare)
EMC Combustion's non assisted flares and utility flares (standard flares) are used in applications that don't require a smokeless operation, operations where gas flow rates are relatively low or where energy efficiency is not a primary concern this is commonly reffered to as a openflare, unassisted flare, natural flare, these names indicate that the flare operates and relies solely on the natural combustion process to burn the waste gasses and vapors, non assisted flares are an effective solution for combusting watse gasses and vapors but not suitable for applications where high efficiency is required for heavy hydrocarbons, utility flare tips are one of the lower capital cost options for safe disposal of waste and gases.
Our utility flare system is designed to safely and efficiently combust watse gases and vapors, reducing emissions and minimising environmental impact, here's how it works:
- Waste gas collection: Our system collects waste gases and vapors from industrial process through a network of pipes and ducts.
- Gas processing: The waste gas then processed to remove any impurities and prepare it for combustion.
- Ignition source: The processed gas is then ignited by a reliable ignition source, such as a pilot flame.
- Combustion chamber: The ignited gas enters the combustionchamber, where it is burned at a high tempreturebin the presence of oxygen.
- Natural draft: The combustion process create a natural draft, which pulls in air and maintains the necessary oxygen levels for efficient combustion.
- Flame stablisation: The flame is stabilised by a specially designed flare tip, ensuring a consistent and efficient burn.
- Exhaust gas release: The exhaust gas, now mostly compossed of carbon dioxide and water vapor, is released into the atmosphere through a stack or vent.
Our utility flare system offers numerous benefits including:
- High combustion efficiency
- Low emissions
- Reliable operations
- Low maintenance requirements
- Cost effective
Don't let waste gases and vapors pose a risk to your operations and the environment. Invest in our utility flare system today and enjoy a safe, efficient and cost-effective solution for waste gas management!
FAQ
♦ Do I need a coc for my unassisted flare? (Utility flare)
- Yes, a certificate of conformity (coc) is typically required for unassisted flares, as they are considered industrial equipment and must meet specific safety and performance standards. Such as occupational safety and health requires that unassisted flare typically involves a third party certification body verifying that the flare meet the relevant such as:
- Standard for ovens and furnaces
- Standard for fluid heaters
- Standard for flare details for general refinery and petrochemical services
The coc process typically involves:
- Designed review: Verifying the flares design meets the relevant standards.
- Manufactoring inspection: Inspecting the flare's manufactoring process to ensure it meets the standards.
- Testing and inspection: Conducting test and inspections to ensure the flare operates safely and efficiently.
- Certification: Issuing a coc upon successful completion of the above steps.
